ZT-500 Toilet Soap Finishing Line

Operration Platform

It is specially designed for amalgamator or mixer of soap making machine.

The overall structure of this soap making equipment is made of sturdy and durable steel frame, which ensures high stability and long service life of the equipment. The design of the steel frame not only takes into account the load-bearing capacity, but also takes into account the aesthetics and practicality, making the whole production line both stable and generous.

The stairs and operating platform are made of non-slip checkerboard, which greatly improves the safety of operators. Anti-slip checkerboard has excellent anti-slip performance, even in a wet or greasy environment, can effectively prevent operators from slipping or falling, thus ensuring the smooth progress of the production process.

At the same time, non-slip checkerboard is also wear-resistant, corrosion-resistant and other characteristics, can withstand a long time of use and a variety of chemical erosion, to maintain its surface flat and non-slip effect. This not only extends the service life of the equipment, but also reduces the maintenance cost, bringing customers a more economical and practical choice.

For the convenience of transportation, it will be made in parts then can be assembled by bolts.

Mixer

One mixing shaft with two mixing paddles, is driven by the motor through the gear box and rotating continuously to mix soap noodles, flakes are mixed with all kinds of liquid and solid ingredients inside the mixer chamber. After the mixing, products are discharged through air cylinder controlled discharging door. It can mix products well and even, dyes and ingredients fully blend into the noodles, meeting different customer requirements. All parts contact with soap adopt high quality stainless steel. One the top of it, the whole sealed stainless steel cover is installed to prevent the powder dust from discharging, as well as the safety door switch. The specially designed sigma can mix the soap noodle and any other ingredients intensively.It uses all-hard-teeth precisely-grinded motor-gear reducer. Secondary energy consumption energy-saving motors(national standards).

Three roll Mill

The Three Roll Mill is used for soap refining in soap making machine. Three rolls are horizontally placed with different rotating speeds. The refining function is achieved by pressing and squeezing force between the adjacent rolls. The main body is made of high quality stain structure, strong and solid. All gears are precisely manufactured and adopt oil bath lubrication to achieve long running life, low noise, less wearing and better reliability. Rolls are made of special alloy for super anti-wearing capability, and fitted with chilling system. Water pipe connector adopts rotating joint. Gap between rolls are adjusted easily to achieve different refining effects and production capacity needs. Secondary energy consumption energy-saving motors(national standards).

Duplex Vacuum Plodder

The duplex vacuum plodder is very important in the soap making machines.This machine has two stages, driven by independent transmission system. The first plodder is acting as a simplex refining to make soap pellets in the vacuum condition. In the final plodder, the soap is pressed and extruded out in billets through the orifice to feed the downstream cutter or stamper. All gears are precisely manufactured. The screws are made of high quality stainless steel, which have strong corrosion-resistance and are durable for long production. The front end of screw is designed with moving pore plate and fixing pore plate. It can be installed additionally by refining plate or net between them to enforce the martial refined ultimately in 0.02mm. The barrel inner body is made of high quality seamless stainless steel, without any leakage. The length and diameter rate of barrel and screw after enhancing length can reach 1:6, it extrude the material effectively and strength the compactness All other parts which are in contact with the soap are made of high quality stainless steel. Driving part adopts standard hard-teeth fine-ground gear face reducer with wear-resistance, low noise, compact structure which is quite stable and reliable. Specially designed and continuously improved water cooling system is especially suitable for the composite soap, transparent soap, and toilet soap The production capacity can be adjusted by the VFDs with the famous brand SANKEN. The special design for the reducer and the bearing box of the transmission system, avoid the problem of oil leakage from domestic similar gear box to the barrel and then pollute the soap, The screw wall is thick seamless steel tube, to ensure the long-term use and no water leakage, to avoid similar products using other materials barrel is easy to crack .The use of PLC control system, realize the whole line linkage. Secondary energy consumption energy-saving motors(national standards).

Conveyor (PSJ-400I)

Designed to efficiently connect individual soap makers, this conveyor integrates a number of advanced materials and features to ensure smooth and safe production. Its carefully crafted construction reflects a high regard for hygiene standards and ease of operation.

Material selection: The top edge and lid are made of high quality stainless steel and clear PC. Stainless steel, with its excellent corrosion resistance and easy-to-clean characteristics, is the ideal choice in the food and daily chemical industries to ensure the hygienic standard of the production environment. Transparent PC provides good visibility, making it easy for operators to monitor the flow of materials in real time, while the durability of the PC material ensures the long term use of the equipment.
Food-grade conveyor belt: The thickened design of the conveyor belt is made of food-grade PU material, which not only meets the food safety standards, but also ensures that the products are not contaminated during the conveying process; meanwhile, the thickened design strengthens the abrasion-resistant and load-bearing capacity of the conveyor belt, which is suitable for long-time and high-intensity production tasks.
Flexible movement and stable support: The innovative installation of brakes on the support feet makes it easy to move the conveyor to the designated position when needed, and once in place, it can be quickly locked by the brakes to realize stable support, avoiding accidental movement during the production process, and guaranteeing the stability and safety of the production line.

Toilet Soap StampER (XD-120)

This press is tailor-made for the soap manufacturing industry, with excellent design and technical features to ensure efficient, precise and safe soap production. Below is a detailed outline of its key features:

Efficient Horizontal Pressing Technology: The advanced horizontal mechanical pressing method effectively utilizes the space layout and makes the operation more convenient. Combined with electromagnetic speed control technology, it is able to accurately regulate the stamping speed to meet different production demands and realize efficient and stable production process.

Precision Transmission Mechanism: Built-in worm and gear mechanism is carefully designed and manufactured to ensure a smooth and vibration-free transmission process, and at the same time enhance the precision and stability of stamping. This design reduces mechanical wear and prolongs the service life of the equipment.

Durable guide rail system: It adopts Korean SBC straight guide rail, which is famous for its excellent wear resistance and stability. After rigorous testing, this guide rail still maintains low wear after 10 million times of operation, which ensures the long-term high-precision operation of the press.

Synchronized Soap Pushing System: The innovatively designed synchronized soap pushing system realizes the perfect synchronization of stamping and soap pushing actions. Every time the stamping is completed, the soap is immediately pushed out synchronously, which effectively prevents the soap from sticking on the soap mold, and improves the product quality and production efficiency.

Stainless Steel Conveyor System: Stainless steel conveyor system is used for feeding and discharging, which not only meets the food grade hygiene standard, but also has good corrosion resistance and easy cleanability. This design ensures the cleanliness of the production environment and the safety and hygiene of the products.

Independent electronic control panel: Equipped with an independent electronic control panel, integrating various operating functions and parameter settings, enabling the operator to easily realize precise control of the press. At the same time, the panel layout is reasonable and easy to operate, which improves the working efficiency.

Safety pedal stop control system: Considering the importance of production safety, the press is also equipped with a safety pedal stop control system. Once the operator encounters an emergency or needs to stop the machine immediately, he only needs to step on the pedal to realize a quick stop, which effectively protects the safety of personnel and equipment.

soap Die Chiller

The soap die chiller is to chill the soap die (mould) in the soap making machine line. It can refrigerate the cooling liquid rapidly, and transport the cooling liquids to the heat exchanger by the pump. This machine is mainly used on XD120 stampers. The compressor and evaporator use the famous product of France and Swiss. This machine has the advantages of high efficiency, energy saving, low vibration and reliable performance etc.

WATER CHILLER

The water chiller is to cool down the three roll mills and plodder in the soap making machine line. It can refrigerate the cooling liquid rapidly, and transport the cooling liquids to the heat exchanger by the pump. This machine is mainly used on refiners, plodders and roll mills. The compressor and evaporator use the famous product of France and Swiss. This machine has the advantages of high efficiency, energy saving, low vibration and reliable performance etc.

Wrapping Machine

The wrapping machine is to wrap the soap in the soap making machine line with following features:

1. Reasonable design, stable performance, PLC control system, easy operation.
2. Dual frequency converter control, the setting of the bag length do not need to adjusted by idle running to save film.
3. Man-machine interface to make parameter setting easily.
4. Fault self-diagnosis function makes it easy to display the fault.
5. High accuracy optical tracking system, digital input sealing and cutting position to make sealing and cutting more accurate.
6. Separate temperature PID control better for all kinds of wrapping material.
7. Positioning stop function, no knife sticking and waste of wrapping film.
8. Simple and reliable drive system to make maintenance easily.
9. All control to be realized by software, easy for function adjustment and technical upgrade.