Multifunction Stainless Steel Evaporator

Multifunction Stainless Steel Evaporator is suitable for evaporation of the liquid material and recovery of the organic solvent in pharmaceutical, foodstuff and chemical industry etc.

Key Features and Technology

1. External Circulation Heating System
   • Descrizione: The equipment integrates an external circulation heating system with vacuum concentration technology.
   • Vantaggi:
     • Enhanced Evaporation Speed: The combination of external heating and vacuum conditions accelerates the evaporation process, improving throughput.
     • Concentration Ratio: Achieves a concentration ratio of over 1.2, suitable for a variety of applications.
2. Vacuum Concentration
   • Descrizione: Operates under vacuum conditions to concentrate liquid materials.
   • Vantaggi:
     • Homogeneous Finished Product: Ensures consistent and uniform product quality.
     • Pollution Control: Minimizes contamination risks, maintaining product purity.
     • Solvent Recovery: Efficiently recovers organic solvents, reducing waste and operational costs.
3. Triple-Effect Co-Current Evaporation
   • Descrizione: Employs a triple-effect evaporation system to maximize the use of steam.
   • Vantaggi:
     • Energy Efficiency: Saves up to 60% of energy compared to single-effect evaporators.
     • Simultaneous Concentration: Allows for the concurrent concentration of liquid materials in three stages, improving efficiency.
4. Quick Opening Heater
   • Descrizione: The heater is designed with a quick opening mechanism for ease of cleaning.
   • Vantaggi:
     • Simplified Maintenance: Makes cleaning procedures faster and more efficient, reducing downtime.
5. Automatic Draining System
   • Descrizione: Features an automatic draining system to handle liquid discharge.
   • Vantaggi:
     • Labor Reduction: Minimizes manual intervention, lowering operator workload and enhancing operational efficiency.
6. PLC Control System
   • Descrizione: Equipped with a Programmable Logic Controller (PLC) for automated process control.
   • Vantaggi:
     • Automatic Regulation: Controls temperature, pressure, feeding, and discharging processes automatically.
     • Precision and Reliability: Ensures accurate control and consistent performance with minimal manual adjustments.
7. Multi-Stage Evaporation
   • Descrizione: Incorporates multi-stage evaporation (e.g., triple-effect) to enhance efficiency.
   • Vantaggi:
     • Maximized Steam Utilization: Utilizes steam more effectively, reducing energy consumption.
     • Flexible Operation: Adaptable to different liquid materials and production requirements.
8. Heat Transfer Efficiency
   • Descrizione: Designed to optimize heat transfer and minimize energy loss.
   • Vantaggi:
     • Reduced Energy Costs: Efficient heat transfer lowers overall energy consumption.
     • Enhanced Performance: Improves overall operational efficiency.
9. User-Friendly Interface
   • Descrizione: Features an intuitive interface for easy operation and monitoring.
   • Vantaggi:
     • Ease of Use: Simplifies operation and reduces training time for operators.
     • Real-Time Monitoring: Provides real-time data on process parameters.
10. Caratteristiche di sicurezza
    • Descrizione: Includes safety mechanisms to protect operators and equipment.
    • Vantaggi:
      • Protezione da sovrapressione: Prevents damage from excess pressure.
      • Rilevamento perdite: Identifies and addresses potential leaks.

Applicazioni

• Pharmaceutical Industry:
  • Utilizzi: Concentrating medicinal solutions, recovering solvents.
  • Vantaggi: Ensures high purity and efficiency in drug production.
• Lavorazione degli alimenti:
  • Utilizzi: Concentrating food extracts, recovering flavoring agents.
  • Vantaggi: Maintains flavor and quality while reducing energy costs.
• Chemical Industry:
  • Utilizzi: Concentrating chemical solutions, solvent recovery.
  • Vantaggi: Enhances production efficiency and minimizes waste.
• Environmental Technology:
  • Utilizzi: Treatment and recovery of industrial waste liquids.
  • Vantaggi: Supports sustainable practices and reduces environmental impact.

Installazione e manutenzione

1. Installazione:
   • Preparazione del sito: Ensure a clean, level surface with adequate space for the equipment.
   • Setup: Assemble and position the equipment according to manufacturer instructions.
   • Calibrazione: Calibrate the system for optimal performance based on production requirements.
2. Manutenzione:
   • Pulizia di routine: Regularly clean the heater, drum, and other components to prevent residue buildup.
   • Ispezione: Conduct periodic inspections to identify and address wear or damage.
   • Lubrificazione: Lubricate moving parts such as gears and bearings to ensure smooth operation.
   • Regolazione: Monitor and adjust operational settings to maintain performance and product quality.