1000-1200kg/h Toilet Soap Finishing Line
The automatic soap making machinery operates by continuously feeding raw materials into a mixer, where they are thoroughly blended to form a homogenous soap mass. This mass is then processed through a duplex vacuum plodder to remove air and moisture, ensuring high-quality, dense soap. The extruder shapes the soap into a continuous bar, which is then cut into individual pieces by the cutting machine. Each piece is stamped with the desired design and cooled on a conveyor before being packaged.
Key Features
High Efficiency
- High Capacity: Capable of producing up to 1000kg of soap per hour, significantly boosting production efficiency.
- Automated Operation: Fully automated process from raw material feeding to soap bar formation, reducing labor costs and human error.
- Continuous Production: Designed for continuous operation, minimizing downtime and maximizing productivity.
Superior Quality
- Consistent Output: Advanced mixing and extrusion technologies ensure uniform texture and quality of each soap bar.
- Vacuum Processing: Integrated vacuum system removes air and moisture, resulting in dense, high-quality soap bars with enhanced appearance and durability.
The Ultimate in User-Friendly Design
User-friendly design has been given unprecedented importance in our fully automated soap making equipment, designed to bring the user an unprecedented operating experience and productivity.
- Intuitive control panel: The machine adopts an oversized, high-definition touch screen control interface with intuitive, easy-to-understand icons and a comfortable color scheme that makes it easy for even first-time operators to get started. The interface has a reasonable layout, and key production parameters can be seen at a glance. Users only need to touch the screen to complete the monitoring, adjustment and other operations, which greatly improves the convenience and accuracy of the operation. In addition, we also provide a detailed operation guide and online help function to ensure that any problems encountered during the use of the user can be quickly resolved.
- Quick changeover function: In order to meet the diversified needs of the market, we have designed a quick changeover system. This system allows users to seamlessly switch between different soap formulations and specifications without the need for complex disassembly and reassembly. Mold changes and formula adjustments can be completed in a few simple steps, greatly reducing production lead times and increasing production flexibility and responsiveness. This is especially important for companies that need to make frequent adjustments to their product lines.
- Low maintenance cost design: We understand the importance of equipment maintenance for production continuity and cost control. Therefore, during the equipment design process, we pay special attention to the robustness of the structure and the quality of the materials. High strength and corrosion resistant materials are used to construct key components to ensure that the equipment can maintain long-term stable operation even in harsh production environments. At the same time, we also optimize the internal structure layout of the equipment to reduce the number of wearing parts and the difficulty of replacement, reducing maintenance costs and time. In addition, we also provide a perfect after-sales service system to ensure that users receive timely and professional technical support in the process of use.
Versatile Application
- Multiple Soap Types: Suitable for the production of various soap types, including toilet soap and laundry soap.
- Customizable: Adjustable settings and interchangeable molds allow for the production of different shapes and sizes of soap bars.
Main Components
- Raw Material Feeder: Automatically feeds raw materials into the mixer, ensuring a continuous and consistent supply.
- Mixer: Thoroughly blends raw materials to create a homogenous soap mass.
- Roller Mill:
- Duplex Vacuum Plodder: Processes the soap mass, removing air and moisture to enhance quality and consistency.
- Cutting Machine: Precisely cuts the continuous soap bar into individual pieces of the desired length.
- Stamping Machine: Stamps each soap piece with the desired design or brand logo.
- Control Panel: Centralized control system for easy operation and monitoring of the entire production line.
Why Choose the 1000kg/h Automatic Soap Making Machinery?
Investing in the 1000kg/h Automatic Soap Making Machinery means committing to efficiency, reliability, and superior quality in soap production. Whether you are producing toilet soap or laundry soap, this machinery provides the scalability and performance you need to meet market demands effectively.
Upgrade your soap production line today with the 1000kg/h Automatic Soap Making Machinery and experience the difference in quality and efficiency!
Product Overviews
Lab Soap Machine/ Pilot Soap Machine (make soap no more than 100g)
100kg/h or 150kg/h Soap Machine
500kg/h, 1000kg/h, 1500kg/h, 2000kg/h Laundry Soap Finishing Line making from soap noodles
500-1000kg/h Toilet Soap Finishing Line making from soap noodles
1000kg/h, 1500kg/h, 2000kg/h Toilet Soap & Laundry Soap Finishing Line making from soap noodles
Soap Noodles Plant from oil (Saponification Process + Vaccum Drying Process)
Soap Noodles Plant from oil (Saponification Process + Vaccum Drying Process)
We still make some other Chemical Machines like drum Flakeras/Sewage Treatment Unit etc. below:
Certifications
Factory sites