TOILET SOAP FINISHING LINE

 (CAPACITY2000kg/H)

2000kg/h Toilet Soap Finishing Line

SIGMAR MIXER (NH-650)

One mixing shaft with two mixing paddles is driven by the motor through the gear box and rotating continuously to mix soap noodles, flakes are mixed with all kinds of liquid and solid ingredients inside the mixer chamber. After the mixing, products are discharged through air cylinder controlled discharging door. It can mix products well and even, dyes and ingredients fully blend into the noodles, meeting different customer requirements. All parts contact with soap adopt high quality stainless steel. One the top of it, the whole sealed stainless steel cover is installed to prevent the powder dust from discharging, as well as the safety door switch. The specially designed sigma can mix the soap noodle and any other ingredients intensively. It uses all-hard-teeth precisely-grinded motor-gear reducer. Secondary energy consumption energy-saving motors(national standards).

2000kg/h Toilet Soap Finishing Line

Simplex refining machine (SdJ-2000)

It is to press, squeeze and grind the soap for refining effects and output as soap pellets. It uses all-hard-teeth precisely-grinded gear reducer with inland famous brand of Guo mao guo tai . The screw is made of high quality aluminum alloy, which is strong corrosion-resistant and durable for long production. The front end of screw is designed with moving pore plate and fixing pore plate. It can be installed additionally by refining plate or net between them to enforce the martial refined ultimately in 0.01mm inside. The barrel inner body is made of high quality seamless stainless steel, without any leakage.  The length and diameter rate of barrel and screw after enhancing length can reach 1:6, it extrude the material effectively and strength the compactedness All other parts which are in contact with the soap are made of high quality stainless steel. The production capacity can be adjusted by the VFD with the famous brand ABB. Special design and continuous improvement of the water cooling system, especially fit for the composite soap, transparent soap and toilet soap. The special design for the reducer and the bearing box of the transmission system, avoids the problem that the other similar products’ oil of reducer leakage to the cylinder and avoid to pollute the soap, t The cylinder wall is thick seamless steel tube, to ensure the long-term use and no water leakage, to avoid similar products using other materials barrel is easy to crack .

2000kg/h Toilet Soap Finishing Line

Three roll Mill (S-405-1000)

The Three Roll Mill is used for soap refining. Three rolls are horizontally placed with different rotating speeds. The refining function is achieved by pressing and squeezing force between the adjacent rolls. The main body is made of high quality stain structure, strong and solid. All gears are precisely manufactured and adopt oil bath lubrication to achieve long running life, low noise, less wearing and better reliability. Rolls are made of special alloy for super anti-wearing capability, and fitted with chilling system. Water pipe connector adopts rotating joint. Gap between rolls are adjusted easily to achieve different refining effects and production capacity needs. Secondary energy consumption energy-saving motors(national standards).

2000kg/h Toilet Soap Finishing Line

DUPLEX PLODDER (SYJ-2000)

This machine has two stages, driven by independent transmission system. The first plodder is acting as a simplex refining to make soap pellets in the vacuum condition. In the final plodder, the soap is pressed and extruded out in billets through the orifice to feed the downstream cutter or stamper. All gears are precisely manufactured. The screws are made of high quality stainless steel, which have strong corrosion-resistance and are durable for long production. The front end of screw is designed with moving pore plate and fixing pore plate. It can be installed additionally by refining plate or net between them to enforce the martial refined ultimately in 0.01mm inside. The barrel inner body is made of high quality seamless stainless steel, without any leakage.  The length and diameter rate of barrel and screw after enhancing length can reach 1:6, it extrude the material effectively and strength the compactedness. All other parts which are in contact with the soap are made of high quality stainless steel. Driving part adopts standard hard-teeth fine-ground gear face reducer with wear-resistance, low noise, compact structure which is quite stable and reliable. Specially designed and continuously improved water cooling system is especially suitable for the composite soap, transparent soap, and toilet soap The production capacity can be adjusted by the VFD with the famous brand ABB. The special design for the reducer and the bearing box of the transmission system, avoids the problem that  the other similar products’ oil of reducer leakage to the cylinder and avoid to pollute the soap, t The cylinder wall is thick seamless steel tube, to ensure the long-term use and no water leakage, to avoid similar products using other materials barrel is easy to crack .The use of PLC control system, realize the whole line linkage. Secondary energy consumption energy-saving motors(national standards).

2000kg/h Toilet Soap Finishing Line

ELECTRIC CUTTING MACHINE (SKJ-III)

Apply stainless steel knife blade, MITSUBISHI frequency converter, servo motor, servo controller, OMRON PLC and rotary coder, Germany Siegling conveyer, 7inch color touch screen.

2000kg/h Toilet Soap Finishing Line

Toilet Soap Stamping MacHine (XLD-2000)

2000kg/h Toilet Soap Finishing Line

OUTPUT: 4-6PCS                    

SPEED: 5-60 time/min (max. 55 strokes/min is recommended) 

MOTOR POWER: 7.5KW    

COMPRESSED AIR: 0.6MPA

Completed with:

Italian “SOAPTEC” cam box, reducer,

Japanese “THK” rolling guide rail

Japanese “OMRON” PLC, coder, touch screen

Japanese “SMC” Pneumatic elements

American “AB” transducer

French “Schneider” electronic apparatus