ZT – 100 hotel Soap Equipment
The Small Capacity Hotel Soap Making Machine is designed to provide an efficient and reliable solution for small-scale soap production. Its advanced technology ensures high efficiency and superior product quality, making it an essential tool for hotel in-house soap production or small soap manufacturing businesses.
The hotel soap making machine operates by continuously feeding raw materials into a mixer, where they are thoroughly blended to form a homogenous soap mass. This mass is then processed through a plodder and extruder to shape it into a continuous bar. The continuous bar is then cut into individual pieces by the cutting machine, stamped with the desired design, and cooled on a conveyor before being packaged.
Key Features
High Efficiency
- Compact Design: Optimized for small-scale production, saving space while maintaining efficiency.
- Automated Operation: Streamlined process from raw material feeding to soap bar formation, reducing labor costs and minimizing manual intervention.
- Continuous Production: Capable of continuous operation, ensuring steady output to meet production needs.
Superior Quality
- Consistent Output: Advanced mixing and extrusion technologies ensure uniform texture and quality of each soap bar.
- High-Quality Molds: Precise and durable molds produce well-formed soap bars with a consistent shape and finish.
User-Friendly Design
- Easy to Operate: Intuitive control panel with user-friendly interface simplifies machine setup and operation.
- Quick Changeover: Fast and easy changeover between different soap formulations and sizes, allowing for flexible production.
- Low Maintenance: Durable construction with high-quality materials reduces the need for frequent maintenance and ensures long-term reliability.
Versatile Application
- Multiple Soap Types: Suitable for the production of various types of hotel soaps, including different shapes and sizes.
- Customizable: Adjustable settings and interchangeable molds allow for the production of customized soap bars to meet specific branding requirements.
Application:
ZT- 100 laundry soap making equipment was newly designed complete line, which covers CHJ – 400 Mixer,
S – 150 Three Roll Mill, SYJ – 100 Plodder and stamping machine. This complete line plays an key role for developing the new style of soap. In addition, this line can produce small tourist soaps. It’s ideal equipment for research and production of soap. All the parts in contact with soap noodle made by stainless steel.
Main Components
- Raw Material Feeder: Automatically feeds raw materials into the mixer, ensuring a continuous and consistent supply.
- Mixer: Thoroughly blends raw materials to create a homogenous soap mass.
- Three Roll Mill:
- Plodder: Processes the soap mass, ensuring it is properly homogenized and extruded.
- Stamping Machine: Stamps each soap piece with the desired design or brand logo.
- Control Panel: Centralized control system for easy operation and monitoring of the entire production line.
CHJ – 400 Mixer
|
No. |
Item |
Unit |
Parameter |
|
|
1 |
Mixing Capacity |
Kg/h |
15 |
|
|
2 |
Diameter Of Trough |
mm |
400 |
|
|
3 |
Mixing Type |
|
Z type |
|
|
4 |
Revolution |
rpm |
48 |
|
|
5 |
Power Consumption |
Kw |
1.5 |
S – 150 Three Roll Mill
|
No. |
Item |
Unit |
Parameter |
|
|
1 |
Diameter Of Roller |
mm |
150 |
|
|
2 |
Length Of Roller |
mm |
300 |
|
|
3 |
Revolution Ratio Of Roller |
|
1 : 3 : 9 |
|
|
4 |
1st Revolution |
rpm |
≈33 |
|
|
5 |
2st Revolution |
rpm |
≈78 |
|
|
6 |
3st Revolution |
rpm |
≈180 |
|
|
7 |
Power Consumption |
Kw |
4 |
SYJ – 100 Plodder
|
No. |
Item |
Unit |
Parameter |
|
|
1 |
Production Capacity |
Kg/h |
80 |
|
|
2 |
Diameter Of Screw Rod |
mm |
120 |
|
|
3 |
Cooling Water |
|
<15°C |
|
|
4 |
Revolution Of Screw Rod |
rpm |
22 |
|
|
5 |
Power Consumption |
Kw |
2.2 |
Hydraulic Stamping Machine
|
No. |
Item |
Parameter |
|
|
1 |
Stamping Weight |
<250(g) |
|
|
2 |
Working Speed |
10 – 60 times/min |
|
|
3 |
Working Stroke |
70 -120(mm) Adjustable |
|
|
4 |
Power Consumption |
2.2Kw |
|
|
5 |
Pressure |
3T |
Tips for Installation and Maintenance
Installation Tips
- Site Preparation: Ensure the installation site is clean, dry, and spacious enough to accommodate the machinery and allow for maintenance access.
- Electrical Setup: Connect the machine to a stable power supply, ensuring compliance with local electrical standards.
- Initial Setup: Follow the manufacturer’s guidelines for initial setup, including loading raw materials and configuring control panel settings.
Maintenance Tips
- Regular Cleaning: Keep the machinery clean by regularly removing soap residue and debris from all surfaces.
- Lubrication: Periodically lubricate moving parts to reduce wear and ensure smooth operation.
- Component Inspection: Regularly check for signs of wear or damage, particularly on the mixer, plodder, and extruder components, and replace them as necessary.
Why Choose the Small Capacity Hotel Soap Making Machine?
Investing in the Small Capacity Hotel Soap Making Machine means committing to efficiency, reliability, and superior quality in small-scale soap production. This machine provides the performance you need to produce high-quality hotel soaps effectively, whether for in-house use or small-scale commercial production.
Upgrade your soap production line today with the Small Capacity Hotel Soap Making Machine and experience the difference in quality and efficiency!
Customer Testimonials
Emma Thompson, Boutique Soap Maker: “This machine is perfect for our small-scale production. It’s easy to use, and the quality of the soap bars is consistently high.”
Michael Green, Hotel Manager: “Having this machine in-house has allowed us to produce our own branded soap bars. It’s cost-effective and the guests love the quality.”