Key Features
High Efficiency
- High Production Capacity: Capable of producing large volumes of liquid detergent per hour, suitable for high-demand markets.
- Fully Automated Process: Automates the entire production process from ingredient mixing to packaging, reducing labor costs and increasing efficiency.
- Continuous Operation: Designed for uninterrupted operation, minimizing downtime and maximizing productivity.
Superior Quality
- Advanced Technology: Utilizes the latest mixing, blending, and filling technologies to produce uniform and high-quality liquid detergents.
- Quality Control: Incorporates rigorous quality control measures to ensure consistent product quality and compliance with industry standards.
User-Friendly Design
- Intuitive Control Panel: Features an easy-to-use interface for simple machine operation and monitoring.
- Quick Changeover: Allows for fast and flexible changeover between different formulations and package sizes.
- Low Maintenance: Constructed with high-quality materials to reduce maintenance needs and extend equipment lifespan.
Versatile Application
- Multiple Detergent Types: Suitable for producing various liquid detergents, including laundry, dishwashing, and industrial cleaners.
- Customizable: Adjustable settings and components allow for the production of customized detergent formulations to meet specific customer requirements.
Main Components
- Ingredient Pre-mixer:
- Pre-mixes raw ingredients before the main mixing stage to ensure a uniform blend.
- Main Mixer:
- Combines and thoroughly blends all ingredients into a homogeneous detergent solution.
- Homogenizer:
- Ensures the detergent solution is consistent and free of any lumps or separations.
- Heating/Cooling System:
- Controls the temperature of the detergent solution to optimize mixing and blending processes.
- Filling Machine:
- Automatically fills the liquid detergent into bottles, pouches, or other containers with high accuracy.
- Capping and Sealing Machine:
- Caps and seals containers to ensure the detergent is securely packaged and preserved.
- Labeling Machine:
- Applies labels to containers with product information and branding.
- Packaging System:
- Organizes and packages finished containers for distribution.
- Control Panel:
- Centralized system for controlling and monitoring the entire production line.
Operating Principle
The Liquid Detergent Production Line operates by first pre-mixing raw ingredients in the pre-mixer. The pre-mixed ingredients are then transferred to the main mixer, where they are thoroughly blended. The homogenizer ensures a consistent solution, and the heating/cooling system maintains optimal temperatures. The detergent solution is then filled into containers, capped, sealed, labeled, and packaged for distribution.
Tips for Installation and Maintenance
Installation Tips
- Site Preparation: Ensure the installation site is clean, dry, and spacious enough to accommodate the machinery and allow for maintenance access.
- Electrical and Plumbing Setup: Connect the machine to a stable power supply and ensure all plumbing connections are correctly installed.
- Initial Setup: Follow the manufacturer’s guidelines for initial setup, including loading raw materials and configuring control panel settings.
Maintenance Tips
- Regular Cleaning: Clean the machinery regularly to prevent residue buildup and ensure smooth operation.
- Lubrication: Periodically lubricate moving parts to reduce wear and ensure proper functioning.
- Component Inspection: Regularly inspect components for signs of wear or damage, particularly on the mixer, homogenizer, and filling system, and replace as needed.
Standard Allocation:
Main cauldron, water tank, oil tank. Vacuum pump and synchronous solenoid valve Stainless steel operation platform Emulsifier and material filter Frequency conversion speed adjuster and electric control box |
Optional Allocation:
10.4’ color touch screen Built-in PLC Built-in printer |
Model |
Working Capacity (L) |
Blending Power (Kw) |
Blending Speed (r/min) |
Heating Method (optional) |
Homogenizer Power (Kw) |
Homogenizer Speed (r/min) |
HFDB – 0.3 |
300 |
1.5 |
0 – 85 |
Electric heating or steam heating |
3 |
2880 |
HFDB – 0.5 |
500 |
2.2 |
0 – 85 |
4 |
2880 |
|
HFDB – 1.0 |
1000 |
4 |
0 – 85 |
5.5 |
2880 |
|
HFDB – 1.5 |
1500 |
4 |
0 – 85 |
5.5 |
2880 |
|
HFDB – 2.0 |
2000 |
5.5 |
0 – 85 |
7.5 |
2880 |
|
HFDB – 3.0 |
3000 |
7.5 |
0 – 85 |
11 |
2880 |
|
HFDB – 5.0 |
5000 |
11 |
0 – 85 |
15 |
2880 |
Why Choose the Liquid Detergent Production Line?
Investing in the Liquid Detergent Production Line means committing to efficiency, reliability, and superior quality in detergent manufacturing. This advanced production line provides the performance and scalability needed to meet high production demands effectively, ensuring consistent and high-quality liquid detergents.
Upgrade your detergent production capabilities with the Liquid Detergent Production Line and experience the benefits of advanced technology and efficient operation!