Duplex vacuum soap Plodder

The Duplex vacuum  soap Plodder for toilet soap and laundry soap making plant

The Duplex Vacuum Soap Plodder is a state-of-the-art solution designed specifically for the production of high-quality toilet and laundry soaps. This machine combines advanced technology with robust engineering to ensure efficient and consistent soap processing. Ideal for both small and large-scale production facilities, the Duplex Vacuum Soap Plodder enhances the quality of soap while maximizing production efficiency.

Application:

This multifunctional soap production equipment cleverly integrates a hardened gear reducer with a vacuum pump into its core drive system, a design that not only highlights its technological sophistication, but also brings a number of significant advantages in practical application. The excellent wear resistance of the hardened gear reducer ensures that the equipment can still maintain a stable power output under long-time, high-intensity operation, which greatly extends the service life of the equipment. At the same time, its low noise characteristics also bring a more comfortable working atmosphere for the production environment, reducing the impact of noise pollution on the health of employees.

In the choice of materials, the equipment also reflects the attitude of excellence. Screw as a key component, the use of stainless steel welding process, not only to ensure that the structure of the durable, but also gives it excellent anti-corrosion properties, even in the humid or corrosive environment can also be maintained for a long time in a stable working condition. The inner roller is made of high-quality seamless stainless steel tube, which not only has high compressive strength and can easily cope with all kinds of pressure challenges in the production process, but also ensures the accuracy and consistency of the product’s shape by its non-deformation characteristics.

The design of the outer rolls takes into full consideration the importance of temperature control, adopting a cooling jacket design that effectively solves the problem of overheating that may occur during the production process and ensures the stability and quality of the soap in the molding process. This design not only improves the production efficiency, but also reduces the defective rate, which brings higher economic benefits for the enterprise.

In the control section, the equipment flexibly adopts variable frequency or electromagnetic variable speed motors, both of which have excellent speed regulation performance and stability, and can accurately adjust the rotational speed according to the production demand, so as to realize the fine control of the production process. The application of variable frequency motor further enhances the energy-saving effect of the equipment and reduces the operation cost.

The most noteworthy thing is that this machine can easily cope with the diversification of market demand by virtue of its strong production capacity and flexibility. Whether it’s a wide range of toilet soaps or transparent soaps with different fatty acid contents, the machine can do it all with ease. This high degree of adaptability and flexibility not only meets the individual needs of different customers, but also wins more business opportunities and development space for enterprises in the fierce market competition.

Main Technical Data

Key Features

High Efficiency

• Dual-Screw Design: The duplex configuration allows for continuous processing, significantly increasing throughput while reducing processing time.
• High Capacity: Capable of handling large volumes of soap mass, making it suitable for high-demand manufacturing environments.

Superior Quality

• Vacuum Processing: The vacuum system removes air and moisture from the soap mass, resulting in a dense, homogeneous product with improved texture and quality.
• Consistent Results: Ensures uniform mixing and extrusion, leading to consistent soap bars in terms of weight and appearance.

User-Friendly Operation

• Easy to Operate: Intuitive control panel simplifies the operation, allowing for easy adjustments of processing parameters.
• Quick Changeover: Designed for fast and efficient changeovers between different soap formulations, minimizing downtime.

Durable Construction

• Robust Materials: Constructed from high-quality stainless steel and other durable materials to withstand the rigors of continuous operation.
• Long Service Life: Engineered for reliability, ensuring minimal maintenance and maximum uptime.

Duplex Vacuum Soap Mixer, as the bright pearl of the modern soap manufacturing industry, combines high efficiency, precision and intelligence, completely revolutionizing the traditional soap production process, and has become the core equipment that many hand soap and laundry soap producers are competing to adopt. This equipment not only represents the latest technological progress in the industry, but also leads the soap production to new heights with its excellent performance and wide application prospects.

In-depth analysis of the main components
Feeding system: The system adopts high-precision sensors and intelligent control algorithms, which can automatically sense the stock of soap blocks in the hopper and start the feeding mechanism at the right time to ensure the continuity and stability of material supply. Its design takes full account of the optimization of material flow, effectively preventing blockage and jamming phenomenon, laying a solid foundation for efficient production.

Vacuum chamber: As the key link to improve the quality of soap, the vacuum chamber creates a near-perfect oxygen-free, low-humidity environment through advanced vacuum technology. In this environment, air and excess water are efficiently removed from the soap blocks, thus effectively reducing air bubbles and impurities in the product, improving the density and purity of the soap, making it more compact and durable, and giving it a more outstanding color and texture.

Twin Screw Extruder: The twin screw design skillfully combines the two functions of efficient mixing and precision processing in one. The two intermeshing screws rotate to achieve not only a thorough mixing of the soap ingredients, but also a homogenization of the soap at the molecular level through shear, compression and other physical effects. This thorough mixing process ensures that the final product has a consistent, fine and stable texture, meeting the market’s stringent requirements for high quality soap.

Mold Tray System: In order to meet the diversified needs of the market, the mold tray is highly customizable. Users can easily change the templates for different sizes according to the specific requirements of product specifications, shapes and patterns. This design not only improves the flexibility of production, but also makes the product range more diversified and meets the individual needs of different consumers.

Control Panel: The control panel integrates advanced touch screen technology and intelligent control system, providing users with an intuitive and convenient operation interface. Through this interface, users can easily monitor and adjust key operating parameters such as temperature, speed, vacuum pressure, etc. to realize precise control of the production process. At the same time, the system is also equipped with self-diagnostic and alarm functions to ensure that the equipment operates under optimal conditions, reducing maintenance costs and production risks.

In-depth explanation of the working principle
The working principle of the Duplex Vacuum Soap Mixer is based on a series of sophisticated and efficient processes. First, the soap blocks are continuously fed into the vacuum chamber through the feeding system and undergo a degassing and de-watering process in a vacuum environment. Subsequently, the preliminarily treated soap material enters the twin-screw extruder, where it is deeply mixed and processed by the synergistic action of the two screws. In this process, the soap material is fully refined, homogenized, and formed a stable texture and structure. Finally, the processed soap is precisely extruded into bars of various shapes and sizes through the die plate system and then into the next process for further processing or packaging. The entire process is highly automated and intelligently controlled, ensuring both production efficiency and product quality.

company description

Wuxi Zhongtian Tolet Soap Complete Equipments Co., Ltd. is located in the south suburb of Wuxi, jiangsu. Wespecialize in the development of soap machinery and also engage in other aspects from production to providingtechnical support and spare parts. The products we supply are new generation of soap lines with advancedtechnology.
Our company can supply a complete set of soap production machine and matched equipment in capacity rangedfrom 1 000kg-6000kgh including the process of comsecutive saponification, refining, grinding, vacuum drying.pneumatic conveying, soap flake collection and shape stamping etc.
We are the leading enterprise who can supply the complete set of soap making machine and strong technicalstrength. The products are highly appraised by the end users for their high quality, high efficiency as well as highprecislon. We can supply the design and production according to customer’s speclal requirements.
We believe that we will become your reliable partner with our high quality equipment, excellent service, andattractive price.