1 External Circulation Heating System
。Description: The equipment integrates an external circulation heating system with vacuum concentration technology.
。Advantages:
• Enhanced Evaporation Speed: The combination of external heating and vacuum conditions accelerates the evaporation process, improving throughput.
•Concentration Ratio: Achieves a concentration ratio of over 1.2, suitable for a variety of applications.
2 Vacuum Concentration
。Description: Operates under vacuum conditions to concentrate liquid materials.
。Advantages:
•Homogeneous Finished Product: Ensures consistent and uniform product quality.
•Pollution Control: Minimizes contamination risks, maintaining product purity.
•Solvent Recovery: Efficiently recovers organic solvents, reducing waste and operational costs.
3 Triple-Effect Co-Current Evaporation
。Description: Employs a triple-effect evaporation system to maximize the use of steam.
。Advantages:
•Energy Efficiency: Saves up to 60% of energy compared to single-effect evaporators.
•Simultaneous Concentration: Allows for the concurrent concentration of liquid materials in three stages, improving efficiency.
4 Quick Opening Heater
。Description: The heater is designed with a quick opening mechanism for ease of cleaning.
。Advantages:
•Simplified Maintenance: Makes cleaning procedures faster and more efficient, reducing downtime.
5 Automatic Draining System
。Description: Features an automatic draining system to handle liquid discharge.
。Advantages:
•Labor Reduction: Minimizes manual intervention, lowering operator workload and enhancing operational efficiency.
•6 PLC Control System
。Description: Equipped with a Programmable Logic Controller (PLC) for automated process control.
。Advantages:
•Automatic Regulation: Controls temperature, pressure, feeding, and discharging processes automatically.
•Precision and Reliability: Ensures accurate control and consistent performance with minimal manual adjustments.
7 Multi-Stage Evaporation
。Description: Incorporates multi-stage evaporation (e.g., triple-effect) to enhance efficiency.
。Advantages:
•Maximized Steam Utilization: Utilizes steam more effectively, reducing energy consumption.
•Flexible Operation: Adaptable to different liquid materials and production requirements.
8 Heat Transfer Efficiency
。Description: Designed to optimize heat transfer and minimize energy loss.
。Advantages:
•Reduced Energy Costs: Efficient heat transfer lowers overall energy consumption.
•Enhanced Performance: Improves overall operational efficiency.
9 User-Friendly Interface
。Description: Features an intuitive interface for easy operation and monitoring.
。Advantages:
•Ease of Use: Simplifies operation and reduces training time for operators.
•Real-Time Monitoring: Provides real-time data on process parameters.
10 Safety Features
。Description: Includes safety mechanisms to protect operators and equipment.
。Advantages:
•Overpressure Protection: Prevents damage from excess pressure.
•Leak Detection: Identifies and addresses potential leaks.
Applications
-Pharmaceutical Industry:
• Uses: Concentrating medicinal solutions, recovering solvents.
• Benefits: Ensures high purity and efficiency in drug production.
-Food Processing: Uses:
• Concentrating food extracts, recovering flavoring agents.
• Benefits: Maintains flavor and quality while reducing energy costs.
-Chemical Industry:
• Uses: Concentrating chemical solutions, solvent recovery.
• Benefits: Enhances production efficiency and minimizes waste.
-Environmental Technology:
• Uses: Treatment and recovery of industrial waste liquids.
• Benefits: Supports sustainable practices and reduces environmental impact.
Installation and Maintenance
1 Installation:
Site Preparation: Ensure a clean, level surface with adequate space for the equipment.
Setup: Assemble and position the equipment according to manufacturer instructions.
Calibration: Calibrate the system for optimal performance based on production requirements.
2 Maintenance:
Routine Cleaning: Regularly clean the heater, drum, and other components to prevent residue buildup.
Inspection: Conduct periodic inspections to identify and address wear or damage.
Lubrication: Lubricate moving parts such as gears and bearings to ensure smooth operation.
Adjustment: Monitor and adjust operational settings to maintain performance and product quality.
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